Posted on / by admin / in Energy Monitoring System, SCADA, Steel

Central Energy Monitoring System for Steel Plant

Central Energy Monitoring System for Steel Plant

Customer Requirement

  • To monitor the generation, consumption and distribution of fuel gases and utility items such as Steam, Oxygen, Nitrogen, Argon, Compressed Air etc. on round-the-clock basis for the plant wide of Integrated steel plant to maintain gas balance suiting dynamic operational demands
  • Maintaining gas distribution based on current allocation and any future allocation requirements
  • Ensuring safety of pipe lines & equipment by generating alarms
  • Periodic usage accounting
  • Management Information System (MIS)
  • Turnkey project includes integration of 25 nos. third party L1 system through existing LAN network, 18 nos. hot redundant PLC system with fully wired panel to integrate utility system
  • IT hardware: Redundant server, database and web servers, 5 nos. remote clients, 5 nos. web clients, printer and 2 nos. 70″ display
  • Fiber optic cabling
  • Redundant UPS system

Systems and Tools

  • Central redundant SCADA system- 5000 points redundant SCADA, 16 nos. operator clients, 25 nos. web clients, historian, network management software
  • Hardware firewall and OPC gateway to integrate existing third party system
  • IT (Servers, PC, Printer, 70″ displays) & networking hardware
  • 18 nos. Schneider premium PLC with fully wired panel
  • Redundant 15KVA UPS
  • Fiber optic cables with HDPE Pipe

Project Scope

  • Basic engineering, detail engineering, design, procurement, inspection/FAT, dispatch, material handling (storage & security), supervision, installation, testing, commissioning, performance test, training, as-built documentation and hand-over
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